Overview
Weight matters more in drone wiring than in almost any other harness we build. This line balances lightweight wire and connector selection against the reliability expectations of flight controller and payload interconnects.
Design & Construction
Lightweight Conductors
Conductors run AWG 30 to AWG 16 with lightweight ETFE insulation, sized to the platform’s current draw without adding unnecessary mass to power distribution and motor lead harnesses.
Connector & EMI Shielding
Flight controller and payload signal circuits use single-braid shielding where EMI from motor ESCs is a concern, with connector choice matched to the platform’s vibration and quick-disconnect requirements.
Manufacturing Process
Built under our AS9100D-certified process controls, with workmanship to IPC/WHMA-A-620 Class 2 or Class 3 depending on the program’s requirements, and documented material traceability.
Typical Applications
- Multi-rotor drone power distribution harnesses
- Fixed-wing UAV wiring
- Payload and gimbal cabling
- Flight controller interconnects
- Ground control station cabling
Quality & Certification
Manufactured under AS9100D:2016 and ISO 9001:2015 certification, with IPC/WHMA-A-620 workmanship and material lot traceability documented per program requirement.
Why XinHarness
UAV harness work shares process controls and certified operators with our broader Aerospace Division. See the Aerospace industry page, or contact us from the homepage with your platform’s wiring diagram.
