Aerospace

AS9100D Aerospace Wiring Harness Assemblies

AS9100D ISO 9001

Overview

XinHarness builds airframe wiring harnesses under segregated aerospace process controls, with certified crimp operators and AS9102 First Article Inspection performed on every new part number before it enters production.

AS9100D-certified aerospace wire harness assembly line
Dedicated aerospace assembly cells with certified operators and controlled tooling.

Design & Construction

Wire & Insulation

Wire is built to MIL-DTL-27500 with ETFE or PTFE insulation rated from -55°C to +200°C, sized from AWG 26 up to AWG 4 for power feeders, with print legend and color coding matched to the customer’s wiring diagram.

Shielding & Termination

Single- or double-braid EMI shielding is applied where the drawing calls for it, with 360° backshell termination and crimp-force-monitored terminations to IPC/WHMA-A-620 Class 3 workmanship standards.

Manufacturing Process

Production runs under our AS9100D quality management system, with full material lot traceability from wire spool to finished harness and documented process controls at every operation.

Quality inspector reviewing AS9102 First Article Inspection documentation
AS9102 First Article Inspection is completed on every new part number before production release.

Typical Applications

  • Airframe primary and secondary wiring
  • Cabin systems and lighting harnesses
  • Ground support equipment cabling
  • UAV/drone power and signal harnesses
  • Engine bay and nacelle wiring

Quality & Certification

Manufactured under AS9100D:2016 and ISO 9001:2015 certification, built to IPC/WHMA-A-620 Class 3 workmanship, with MIL-DTL-27500 wire and full material lot traceability documented per harness.

Why XinHarness

Our Aerospace Division keeps certified operators and process controls segregated from general industrial production, supporting Tier-1 and OEM aerospace programs. See the Aerospace industry page for full certification scope, or get in touch from the homepage.

Parameter Value
Wire Gauge AWG 26 – 4 (MIL-spec wire)
Conductor Count 2 – 150+ circuits
Insulation ETFE / PTFE, per MIL-DTL-27500
Temp Range -55°C to +200°C
Voltage Rating Up to 600V
Shielding Single/double braid EMI shielding available
Workmanship IPC/WHMA-A-620 Class 3
Lead Time 8–10 weeks prototype (AS9102 FAI), 4–6 weeks production
Certifications: AS9100D ISO 9001
  • Airframe primary and secondary wiring
  • Cabin systems and lighting harnesses
  • Ground support equipment cabling
  • UAV/drone power and signal harnesses
  • Engine bay and nacelle wiring

AS9100D Aerospace Wiring Harness Assemblies

Response from our engineers within 24 hours.

Images, PDF, Word, Excel, or CAD files (DWG/DXF/STEP) — max 10MB each, up to 5 files.

Quality Certifications
AS9100D ISO 9001

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