Automotive

Automotive Body Control & Lighting Harness

IATF 16949 ISO 9001

Overview

Body control and lighting circuits combine bus communication with switched power in a single sub-harness: headlamp and taillamp feeds, door module and switch panel wiring, and the CAN/LIN links that tie it back to the body control module.

Automotive body control module and lighting wiring harness
Body control sub-harness combining bus wiring with switched lighting circuits.

Design & Construction

Bus & Switch Circuits

CAN, CAN FD, and LIN bus wiring is routed alongside switched power circuits for lighting and door modules, with connector pinouts matched to the customer’s BCM and module drawings.

Lamp & Connector Sealing

Exterior lamp connectors are sealed to IP67 with UV-stabilized jacketing for engine-bay and exterior routing, while interior lighting and switch circuits use standard automotive TXL insulation.

Manufacturing Process

Assembled on IATF 16949-certified lines with the same crimp-force monitoring and PPAP documentation used across our automotive production, with 100% continuity testing before packing.

Quality inspection of automotive lighting harness connectors
Connector sealing and crimp quality are checked against the PPAP control plan before release.

Typical Applications

  • Headlamp and taillamp harnesses
  • Interior lighting and switch panel wiring
  • Door module interconnects
  • Body control module (BCM) wiring
  • CAN/LIN bus sub-harnesses

Quality & Certification

Manufactured under IATF 16949:2016 and ISO 9001:2015 certification with PPAP Level 3 documentation and AEC-Q200 qualified components where specified.

Why XinHarness

Body and lighting sub-harnesses share tooling and process controls with our broader automotive harness capability. See the Automotive industry page, or contact us from the homepage with your BCM wiring diagram.

Parameter Value
Wire Gauge AWG 20 – 14
Conductor Count 2 – 48 circuits
Bus Support CAN, CAN FD, LIN
Insulation XLPE / TXL, 105–125°C rated
IP Rating IP67 (exterior lamp connectors)
UV Resistance UV-stabilized jacket for exterior routing
Temp Range -40°C to +125°C
Lead Time 4–6 weeks prototype, 2–3 weeks production
Certifications: IATF 16949 ISO 9001
  • Headlamp and taillamp harnesses
  • Interior lighting and switch panel wiring
  • Door module interconnects
  • Body control module (BCM) wiring
  • CAN/LIN bus sub-harnesses

Automotive Body Control & Lighting Harness

Response from our engineers within 24 hours.

Images, PDF, Word, Excel, or CAD files (DWG/DXF/STEP) — max 10MB each, up to 5 files.

Quality Certifications
IATF 16949 ISO 9001

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