XinHarness manufactures aerospace and defence wire harnesses to AS9100D standards, with full First Article Inspection Reporting and MIL-SPEC compliant construction for avionics, flight control, and UAV programmes.
Key technical challenges in Aerospace wire harness manufacturing — and how XinHarness addresses them.
Every gram matters in flight. We use high-strand-count conductors, thin-wall insulation, and optimized routing to minimize harness weight without sacrificing reliability.
Foreign object debris is a critical safety concern. Our cleanroom-adjacent assembly cells and 100% component accountability procedures eliminate loose hardware and debris risk.
Avionics harnesses require robust shielding against RF interference from radar and communication systems. We apply multi-layer braided and foil shielding per MIL-DTL-27500.
Every new aerospace part number undergoes a full First Article Inspection (FAIR) per AS9102, with complete dimensional and material traceability documentation.
Flight instrument harness, navigation system cables, cockpit wiring
Actuator harness, control surface wiring, fly-by-wire cable assemblies
Drone wiring harness, payload interconnects, ground-control cables
GSE cable assemblies, test-stand harness, power distribution wiring
Military-grade harness, ruggedized connectors, MIL-DTL cable assemblies
Space-grade harness, radiation-tolerant cables, satellite bus wiring
| Voltage Rating | 28V DC / 115V AC / custom |
| Wire Gauge | AWG 8 – 30 (per MIL-W-22759) |
| Temperature Rating | -55°C to +200°C |
| Shielding | Braided, foil, and combination per MIL-DTL-27500 |
| Standards | MIL-DTL-27500, IPC/WHMA-A-620 Class 3 |
| Testing | 100% continuity + hi-pot + FAIR documentation |
Describe your requirements and receive a detailed technical response within 24 hours.
Our Aerospace Division operates under segregated process controls with certified crimp operators, full material lot traceability, and AS9102 First Article Inspection on every new part number, supporting Tier-1 and OEM aerospace programmes.
About XinHarnessYes. Every new part number receives a full AS9102 FAIR package with dimensional, material, and functional test data before production release.
Yes. We build to MIL-DTL-27500 and IPC/WHMA-A-620 Class 3 workmanship standards, with certified operators and documented process controls.
Prototype and FAIR-qualified first articles typically ship in 3–5 weeks; production lead times depend on volume and materials, discussed at quoting.
We terminate MIL-DTL-38999, D38999, and ARINC 600 series connectors, along with other circular and rectangular connector families specified in your drawing package.
Yes. Lot-level material traceability and certificates of conformance are issued with every shipment, consistent with AS9100D documentation requirements.
Aerospace
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Submit your drawings or specifications. Our engineers will respond with a technical review and competitive quote within 24 hours.
